How does the hot runner make the two-color mold even more powerful?

What is a hot runner system?
In the plastic injection mold , in order to promote the flow of the plastic melt in the cavity, the main channel and the branch channel are heated by an appropriate method to keep the plastic in a molten state, and the continuous injection molding structure is a hot runner system.
What is a two-color mold?
Two-color mold refers to two plastic materials that are injection molded on the same injection molding machine and molded in two parts, but the product only molds once. Generally, this molding process is also called double-material injection molding, usually completed by a set of molds, and requires a special two-color injection molding machine. Two-color molds are becoming more and more popular on the market today. This process can make the appearance of the product more beautiful, easy to change colors without spraying, but has high requirements for design and injection molding.
Advantages and disadvantages of hot runner systems:
advantage:
1. Save raw materials, reduce injection cycle and increase production efficiency
2. 100% productization of raw materials, reducing the defects caused by secondary materials
3. Improve product quality (pressure, product internal stress reduction)
4. Extend mold life
5. No need to reserve the runner position, reduce the size of the mold. Easy to set the gate position
Disadvantages:
1. The cost of molds rises
2. Maintenance of warranty requires professional personnel
3. Mold design should be fully tested
4. In the case of two-color mold manufacturing, hot runners are required.
5. In the manufacture of two-color molds, hot runners are sometimes used. Hot runner molds are molds that use a heating device to keep the melt in the runner from solidifying. Because it is shorter than the traditional mold forming cycle and saves raw materials, hot runner molds are widely used in various industrialized countries and regions in the world today.
The hot runner system is required in the following situations:
1. Injection molding products with strict quality requirements
2. A variety of plastic, multi-color co-injection process
3. The gate direction is at a certain or perpendicular angle to the mold opening direction
4. Multilayer molds One way to increase production without increasing the tonnage of the injection molding machine is to use a multi-layer mold. That is, there are multiple parting faces on the mold. This type of mold is completely realized by the hot runner system.
5. The gate is opened on the inside of the deep part. Some industrial products are extremely strict in appearance. In the use of ten, no trace of the gate is exposed, such small parts such as cosmetic lipstick caps and automotive interior parts. At this time, the gate needs to be opened inside the part. When the depth of the part is too large, it is impossible to use the cold runner gate, and only the hot runner nozzle can be used to insert the inside of the part for injection molding.
The benefits of using hot runners in molds:
1. Shorten the molding cycle of the parts. Many thin-walled parts produced by hot runner molds can be molded for less than 5 seconds.
2, saving plastic raw materials, no production costs in the pure hot runner mold. It is an effective way to reduce the cost of materials and reduce the cost of materials.
3. Reduce expenses and improve product quality.
4. Eliminate the subsequent processes, which is conducive to production automation.
5. Expand the application of injection molding process.

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