When the electric spark cutting tap is processed, the tool electrode and the workpiece are respectively connected to the two poles of the pulse power source, and immersed in the working fluid, or the working fluid is charged into the discharge gap. The tool control tool electrode is fed to the workpiece through the gap automatic control system. When the gap between the two electrodes reaches a certain distance, the pulse voltage applied on the two electrodes breaks down the working fluid to generate a spark discharge.
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Instantly concentrating a large amount of thermal energy in the fine passage of the discharge, the temperature can be up to 10,000 degrees Celsius or more, and the pressure also changes drastically, so that the local trace amount of the metal material on the working surface is immediately melted, vaporized, and explosively splashed into the working fluid. Medium, rapidly condensing, forming solid metal particles, which are carried away by the working fluid. At this time, a slight pit mark is left on the surface of the workpiece, the discharge is short, and the working fluid between the two electrodes is restored to the insulation state.
Immediately thereafter, the next pulse voltage is broken down at another point where the two electrodes are relatively close, generating a spark discharge, and the above process is repeated. Thus, although the amount of metal etched by each pulse discharge is extremely small, since there are tens of thousands of pulse discharges per second, more metal can be etched, which has a certain productivity.
Since the spark discharge is non-contact, the workpiece after the discharge is not damaged, and the original thread can continue to be used.
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